Process Development Engineer TempRite - Resin (Dahej, GJ, IN, 392130)
India 12 days ago
Job Description
Summary of the Role:
The Process Development Engineer is accountable for safely providing ongoing support and solutions for both new process developments and strategic manufacturing support projects related to TempRite Compounds and Resin. The responsibilities of this role will be focused on providing technological support for TempRite Operations, Joint Ventures, process development, capacity expansion, operation cost reduction and Most Effective Technology (MET) development. The candidate needs to be well rounded in the field of process engineering and with emphasis on chemical and process control technologies and well versed in process safety management principles and apply them routinely during their tenure. Prior experience with polymers and chlorine is considered a plus as well as experience with process automation and the application of statistical analysis tools. As a part of the PT organization, this role offers an opportunity to draw insight from both manufacturing and commercial functions of the global TempRite business.
Responsibilities / Accountabilities:
Support design, construction, commissioning and operation of the TempRite India CPVC resin expansion and future capacity additions
Assist with definition and development TempRite compound Most Effective Technology
Reduce operating cost by defining and transferring best practices between sites
Support procurement in raw material cost saving initiatives, initiate MA runs at resin plants. Support the technical service group around customer issues with new product introductions and existing product support.
Support for general PT activities and systems around quality, safety, data collection and projects (PPMP, RMWF, MA, LZSQC, OSIPI)
Provides troubleshooting support for 2 locations: India - Vilayat and India - Dahej, India.
Represents 48 KMT/Y compound production and sales of $90M projected in 2025
Supports continuous process improvement initiatives at all plant locations.
Supports cost saving initiatives at both plant locations.
Supports India startup: project is scoped at $135M
For testing and process development they will follow the MA process
For new raw materials they will follow the RMWF
For chlorine safety they will follow EuroChlor and Chlorine Institute guidelines
For process changes, plant MOC procedure
Determining the risk of process changes. MA's (tests) are approved or not based on safety and cost risk. These assessments need to be accurate and depend largely on the expertise of the PT engineer.
Responsible for approving plant QC methods. Plant QC changes have a big impact on customers if not handled properly.
Reviews process changes and provide approvals. Every change has inherent safety and cost risks
Requirements (education, experience, competencies, and specific job requirements):
Education / Certification:
Bachelor’s in Chemical or Process engineering OR other Bachelor with extensive CPVC experience
Experience and Skills:
Minimum 5+ years Operations experience
Process Historian (Aspen, OSI PI or equivalent)
Minitab (or similar statistical software)
Proficiency in English
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